MIT engineers create 3D printed hearts to improve surgery

Life imitates heart.

MIT engineers are 3D printing replicas of patients’ hearts in an attempt to improve replacement valve procedures for those living with heart disease.

Scientists are creating custom robotic hearts that match the original form of a patient’s organ, function and blood-pumping ability.

“All hearts are different,” Luca Rosalia, a graduate student in the MIT-Harvard Program in Health Sciences and Technology, said in a statement. “There are massive variations, especially when patients are sick. The advantage of our system is that we can recreate not just the form of a patient’s heart, but also its function in both physiology and disease.”

Rosalia and his team developed a procedure that begins with converting medical images of a patient’s heart into a three-dimensional computer model to create a “soft, flexible shell in the exact shape of the patient’s own heart,” as well as a printed version of the aorta.

They used scans from 15 patients with aortic stenosis — a narrowing of heart valves that impedes blood flow that affects about 1.5 million people in the United States — to create the printed hearts.


Engineers creating custom 3D hearts that match a patient’s original organ’s form, function and blood-pumping ability.
Melanie Gonick/MIT

The engineers are also able to manually match the heart’s pumping to mimic the stress and limited airflow heart and heart valve disease patients suffer from.

The team hopes that doctors performing heart replacement valve surgeries will be able to use their 3D method to plan out and practice implanting a variety of valves into a printed model of their patient’s heart ahead of the real procedure.

As many as 85,000 aortic valve replacements are performed in the US each year, the authors said, but the surgery could leave patients with deadly effects if they aren’t given the right size valve.


MIT engineers show off the printed heart.
As many as 85,000 aortic valve replacements are performed in the US each year.
Melanie Gonick/MIT

“Valve migration is probably the worst, because you have something inside your heart,” Rosalia told Bloomberg. “That’s extremely dangerous. You would need another surgery to get that removed.”

The extra level of precise planning, the engineers believe, will better help doctors find what “design results in the best function and fit for that particular patient.”

“Patients would get their imaging done, which they do anyway, and we would use that to make this system, ideally within the day,” says co-author Christopher Nguyen. “Once it’s up and running, clinicians could test different valve types and sizes and see which works best, then use that to implant.”

The heart replicas could also be used by research labs and the medical device industry as realistic platforms for testing therapies for various types of heart disease, the team said.

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Life expectancy lowest since 1996 because of COVID, overdoses: CDC

Life expectancy in the United States is at its shortest since 1996, dragged down by an increase in COVID and drug overdose deaths, according to federal data.

Coronavirus caused the third-most deaths in the US in 2021, the Centers for Disease Control and Prevention said Thursday, with only heart disease and cancer causing more.

Drug overdoses, which are counted among accidental injuries, were the fourth-leading cause of death. 

There were 106,999 overdose deaths in 2021, a 16% increase from the 92,000 deaths in 2020. 

And the rate of drug fatalities involving opioids like fentanyl and tramadol spiked 22% from 2020 to 2021, while deaths from heroin overdoses fell 32% over the same period. 

Medical equipment at a supervised injection site in New York City.
Los Angeles Times via Getty Imag
Health care workers transport the body of a COVID victim in Brooklyn in April 2020.
Anadolu Agency via Getty Images

Americans 65 and older saw the largest increase in ODs — 28% from 2020 to 2021. 

COVID deaths increased 18.8% — from 350,831 in 2020, the first year of the pandemic, to 416,893 in 2021. 

In all, the CDC said, a total of 3,464,231 Americans died in 2020, 80,502 more than in 2021.

A community COVID-19 memorial at the gate of Greenwood Cemetery in June 2021.
Getty Images

As a result, the overall US life expectancy fell to 76.4 years last year from an even 77 in 2020. 

Among males, life expectancy dropped from 74.2 years in 2020 to 73.5 years in 2021, while it decreased from 79.9 years in 2020 to 79.3 years in 2021 in females.

Americans who reached the age of 65 were expected to live another 18.4 years as of 2021, down slightly from 2020.

For men aged 65, additional life expectancy remained the same at 17 years, while for women, life expectancy fell to 19.7 in 2021 from 19.8 in 2020.

Rounding out the top 10 killers of Americans were stroke, chronic respiratory diseases, Alzheimer’s disease, diabetes, cirrhosis, and kidney disease. 

Of the top 10 causes of US death, COVID-19 had the highest increase in mortality rate — 22.5% — from 2020 to 2021.

The second highest rate increase was 12.3% for accidents, 9% for cirrhosis, 7.1% for kidney disease, 5.9% for stroke, 2.4% for diabetes, 3.3% for heart disease, and 1.7% for cancer. 

Mortality rates fell for 4.7% for chronic respiratory diseases and 4.3% for Alzheimer’s disease.

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